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Sajar Plastics: The Story Behind Its History and Growth
Have you ever wondered who makes the big plastic parts used in medical machines and store tools? Many things we use need special plastic parts. One company that makes these parts is Sajar Plastics Inc.
Sajar Plastics started in 1949 in Middlefield, Ohio. It began with only three machines. Over the years it grew into a large factory. It became known for making big plastic parts in many shapes.
Today the company is part of Universal Plastics Group. Its story is about hard work and new ideas. In this article we will learn how it started and how it grew. We will also look at its work and the parts it makes.
What Is Sajar Plastics?
Sajar Plastics Inc. is a company in the United States. It makes plastic parts for other businesses. Its factory is in Middlefield, Ohio. It does not mainly make toys or small home items. It makes big parts for machines and other tools.
For example a medical machine may need a strong plastic cover. A store machine may need a large frame or panel. Sajar makes these parts based on what each customer needs. Some parts are big while others have special shapes.
The company uses large machines to make these parts. It has different ways to shape plastic. These include gas-assisted molding and foam molding and standard injection molding. Each method helps the company make parts for different needs.
The Early History of Sajar Plastics
The story of Sajar Plastics began in 1949. The company opened in Middlefield, Ohio. It started with just three plastic-making machines. It was a small start. But the company wanted to make useful parts for other businesses.
At that time more businesses were starting to use plastic. Plastic was useful because it could be shaped in many ways. It could also be lighter than metal. This made it a good choice for many machines and tools.
As more customers came to Sajar it got more work. Its workers learned how to make better parts. They also learned new ways to shape plastic. Little by little the company became known in the plastic-making business.
How Sajar Plastics Got Its Name
The name Sajar has an interesting story. An old company booklet says the name came from the last names of its three founders. They used parts of their names to create the business name.
As time passed more people learned about Sajar. The name became linked with large plastic parts. The company also became known for making parts with special shapes.
A name can help people know a business. But good work is what helps a business grow. Sajar kept learning new ways to make plastic parts. This helped the company build a strong name over many years.
How Sajar Plastics Grew Over Time
Sajar Plastics did not become a big company in one day. It took many years to grow. The company started with only three machines in 1949. As it got more work it needed more space and better machines.
Today Universal Plastics Group says the Sajar factory has about 150,000 square feet of space. That is a large area for making plastic parts. The factory has machines that can make both small and large parts.
Better machines helped Sajar take on bigger jobs. The company could make parts with more shapes and sizes. It also added more ways to paint and finish its parts.
The company grew by learning new things and improving its work. It did not only focus on making more parts. It also worked to make better parts for its customers.
What Products Does Sajar Plastics Make?
Sajar Plastics makes plastic parts for other companies. Many of these parts are large. They can include covers and doors and handles and frames. The company also makes panels and boxes for machines.
For example a medical machine may need a large plastic cover. This cover helps protect the parts inside. A store may need a plastic panel for a machine that customers use by themselves.
Sajar does not make every kind of plastic item. Its main work is making parts with special shapes and sizes. These parts must fit well with other pieces. They also need to look neat and work well.
Every customer may need something different. One may need a large cover. Another may need a strong handle. Sajar works on these needs and makes parts that fit each job.
How Sajar Plastics Makes Plastic Parts
One of the main ways Sajar makes plastic parts is called injection molding. The name may sound hard. But the process is quite simple.
First small pieces of plastic are put into a machine. These pieces are called pellets. The machine heats them until they melt. Then it pushes the hot plastic into a metal mold.
A mold is a strong metal tool with a shape inside it. The hot plastic fills this shape. It then cools and becomes hard. After that the mold opens and the new plastic part comes out.
The same mold can be used again to make more parts. This helps the company make many parts that look alike. But workers must check each step. The right heat and pressure help make good parts.
Sajar Plastics and Gas-Assisted Molding
One big part of Sajar’s story is its work with gas-assisted molding. This method became important in the early 1980s. Universal Plastics Group says Sajar was one of three early companies that helped develop this method.
So what is gas-assisted molding? It is a way to make plastic parts with the help of gas. First hot plastic goes into a metal mold. Then gas is pushed into some parts of the mold. This gas helps shape the plastic.
The gas can also make empty spaces inside thick plastic parts. This can help save plastic and make some parts lighter. It can also help stop small dents from showing on the outside.
For example a large plastic handle may look solid from the outside. But it can have an empty space inside. It can still be strong enough for its job. This method is useful when a part needs to be big but not too heavy.
Sajar has used this method for many years. Universal Plastics says the company has helped make more than 500 gas-assisted part designs for customers. This work helped Sajar become known for its special way of making large plastic parts.
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Other Molding Methods Used by Sajar Plastics
Sajar Plastics uses more than one way to make plastic parts. One of these ways is called foam molding. It helps make large plastic parts that are strong but not too heavy.
In this method small air bubbles form inside the plastic. This makes the inside lighter. The outside stays firm. This way is useful for large covers and machine parts. Some parts may also need paint to look nice.
Sajar also uses a simple way called standard injection molding. It helps make many plastic parts with the same shape. These three ways give the company more choices when making parts for its customers.
Industries Served by Sajar Plastics
Sajar Plastics makes parts for many types of businesses. One main field is medical machines. These machines need large plastic covers to keep their inside parts safe. The covers must have the right size and shape.
The company also makes parts for lab machines. These machines are used to test and study many things. Sajar also makes parts for store machines and office tools. For example a store may need a plastic part for a payment machine.
Every business has its own needs. Some need light plastic parts. Others need large and strong covers. Sajar makes different parts to help these businesses build their own products.
Sajar Plastics Ownership and the 2017 Sale
Sajar Plastics has had more than one owner over the years. In 2008 it became part of Main Street Capital Holdings. This was a business group based in Pittsburgh. The factory kept making plastic parts during this time.
In 2017 another big change took place. Universal Plastics bought Sajar Plastics. The sale was announced in July 2017. The price of the sale was not shared with the public.
Universal Plastics already made large plastic parts in a different way. When it bought Sajar it gained more ways to make plastic products. This helped the group serve more customers.
Sajar did not have to leave its home in Ohio. Its factory and workers stayed in place. The company also kept doing its work under the new owner.
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Sajar Plastics Factory and Workers
The Sajar factory is in Middlefield, Ohio. Universal Plastics says the factory has about 150,000 square feet of space. It has machines of different sizes. These machines help make both small and large plastic parts.
But machines are not the only important part of a factory. Workers also play a big role. Some workers run the machines. Others get the molds ready and check the finished parts.
The factory also does other work after making the plastic parts. This work can include painting and printing and adding labels. Workers can also put parts together and pack them for customers.
This can save time for other businesses. They do not always need to send their parts to many places. Sajar can do many jobs in one factory. This makes the work easier for its customers.
Is Sajar Plastics Still Active in 2026?
Yes. Sajar is still part of Universal Plastics Group in 2026. The group still lists its factory in Middlefield, Ohio. The Sajar name is still used for this part of the business.
There is also a new update from Ohio. A state report shows that Universal Plastics – Sajar Molding Services Inc. was approved for a $40,000 safety grant on June 3, 2026. The money was meant to help make the workplace safer.
An Ohio EPA list also shows the Sajar factory under the newer business name. This is why people may find a different name when they search for Sajar Plastics today.
The exact number of workers and yearly sales in 2026 are not known from the available records. So we should not guess these numbers. What we do know is that the Middlefield factory is still part of Universal Plastics Group.
Conclusion
Sajar Plastics has come a long way since 1949. It started with only three machines in Middlefield, Ohio. Over the years it grew into a large factory. Today it makes special plastic parts for other businesses.
The company is known for gas-assisted molding. It also uses foam molding and standard injection molding. These ways help it make large plastic parts for medical machines and lab tools and other products.
In 2017 Universal Plastics bought Sajar. This gave the company a place in a larger group. It also gave customers more ways to get the plastic parts they need. In 2026 the Sajar name is still linked to its Ohio factory.
The story of Sajar Plastics shows that a small business can grow with time. New ideas and good work can help a company move forward. Sajar started with just three machines. Today its long story is part of the history of plastic making in America.
(FAQs)
What is Sajar Plastics?
Sajar Plastics is a company that makes plastic parts for other businesses. It started in 1949 in Ohio. It makes large covers and frames and other parts for machines.
Who owns Sajar Plastics in 2026?
Universal Plastics Group owns Sajar Plastics. It bought the company in 2017. The Sajar factory is still in Middlefield, Ohio.
Where is Sajar Plastics located?
Sajar Plastics is in Middlefield, Ohio, in the United States. Its factory has about 150,000 square feet of space. It makes many types of plastic parts there.
When did Sajar Plastics start?
Sajar Plastics started in 1949. It began with only three machines. Over time it grew into a large factory with more tools and better ways to make plastic parts.
What products does Sajar Plastics make?
Sajar makes large plastic covers and doors and handles and frames. It also makes panels and boxes for medical machines and store tools.
What is Sajar Plastics best known for?
Sajar is best known for gas-assisted molding. It helped develop this method in the early 1980s. This way can make some plastic parts lighter and help stop dents.
Does Sajar Plastics make parts for medical machines?
Yes. Sajar makes plastic parts for medical and lab machines. These parts can cover and protect the inside of the machines. They must also fit well.
How many machines did Sajar Plastics have at the start?
Sajar started with only three machines in 1949. A second article says the factory later grew to 17 molding machines. This number should be checked with the company.
Is Sajar Plastics still open in 2026?
Yes. The Sajar factory is still part of Universal Plastics Group. Ohio records from 2026 list the factory under the name Universal Plastics – Sajar Molding Services Inc.
Why is Sajar Plastics special?
Sajar has many years of work in making large plastic parts. It uses three main ways to make them. These are gas-assisted molding and foam molding and standard injection molding. It also paints and puts parts together.
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